LightWELD XC and LightWELD 1500 Handheld Laser Welding Machine

$26,950.00

Revolutionary Portable Laser Welding Machine – Join Our Global Agent Network Today!

 

 

Right side lightweld machine

Discover the Future of Welding Technology! Be a part of our global success story as we unveil the world’s second portable laser welding machine. We are actively recruiting agents worldwide to join our exclusive network.

✓ Breakthrough Performance: Experience unmatched welding precision, speed, and versatility with our cutting-edge machine.

✓ Lucrative Opportunity: Tap into a booming market and enjoy attractive profit margins as an authorized agent.

✓ Extensive Support: Benefit from comprehensive training, marketing materials, and dedicated assistance to help you succeed.

✓ Global Recognition: Partner with a renowned industry leader at the forefront of laser welding technology.

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The FIRST Truly Portable Laser Welder

LightWELDTM handheld laser welding is easy to learnsimple and fast to set up and provides
consistent high-quality results across a wide range of materials and thicknesses

LightWELD 1500 XC Handheld Laser Welding and Cleaning System uses the power of your laser for pre and post weld cleaning

Increase weld strength and quality and create a great looking weld with no chemicals or abrasives

 

  • Remove oxides, rusts, oils and greases
  • Improve consistency and weld repeatability
  • Clean away soot and weld-related debris
  • Polish away heat affected discoloration
  • Very low heat input – no heat distortion effects

LightWELD 1500 specifications

  LightWELD 1500 LightWELD 1500 XC
Laser Type (Welding mode) Air-Cooled Ytterbium Continuous Wave 1070 nm Fiber Laser Air-Cooled Ytterbium Continuous Wave 1070 nm Fiber Laser
Laser Output
(Welding mode)
1500 W Average Power, with 2500 W Peak Power

Class 1 Red Guide Beam

1500 W Average Power, with 2500 W Peak Power

Class 1 Red Guide Beam

Laser Output
(Cleaning mode)
2500 W Peak Power
Pulse frequency up to 50 kHz
Pulse duty Cycle up to 20%
 

Umbilical Cable

Utilities Bundle from Base Unit to Head including: Fiber Laser Delivery, Process Gas, Process Head Control Signals and Safety Interlock Circuits – Length: 5 m (16 ft) optional 10 m (32 ft) Utilities Bundle from Base Unit to Head including: Fiber Laser Delivery, Process Gas, Process Head Control Signals and Safety Interlock Circuits – Length: 5 m (16 ft) optional 10 m (32 ft)
Cooling Air Cooled – No External Chiller Required Air Cooled – No External Chiller Required
 

Weld Head

Handheld Wobble Welding Head

Collimating Length 40 mm, Focus Length 120; Spot size 150 μm

Incorporating Safety Control Sensors and Laser-on Indicator

User-changeable nozzles for planar, internal corner, and external corner welds

Handheld Wobble Welding Head

Collimating Length 40 mm, Focus Length 120; Spot size 150 μm

Incorporating Safety Control Sensors and Laser-on Indicator

User-changeable nozzles for planar, internal corner, and external corner welds

Weld Head Cleaning Nozzles Set of three nozzles for wide-angle scanning
Spot Size 150 μm 150 μm
Wobble Length Adjustable up to 5 mm Adjustable up to 5 mm
Cleaning Scan Length Adjustable up to 15 mm
Process Gas Argon,  Nitrogen, Argon + CO2 mix
For LHW-1500-5 Meter: Working Pressure 69-138 kPa, (10-20 psi)
For LHW-1500-10 Meter: Working Pressure 103-207 kPa, (15-30 psi)
Argon,  Nitrogen, Argon + CO2 mix
For LHW-1500-5 Meter: Working Pressure 69-138 kPa, (10-20 psi)
For LHW-1500-10 Meter: Working Pressure 103-207 kPa, (15-30 psi)
 

User Interface

Front Panel Controls of Laser Power, Mode, Wobble Length and Wobble Frequency: (Rotary knobs with digital display). Laser On/Off key Switch, E-Stop Button. – Status Indicator Lights Front Panel Controls of Laser Power, Mode, Wobble Length and Wobble Frequency: (Rotary knobs with digital display). Laser On/Off key Switch, E-Stop Button. – Status Indicator Lights
Computer Connection Ethernet Connection to Web Page Interface Allowing Viewing/Adjustment of Process Mode Settings and System Status and Alarm Signal
 

Safety

Class 4 Laser Device. Customer responsible for standard ANSI Z136.1 safety precautions.

System features include Key for laser ON/Off, 2-step laser operation trigger (Enable and Fire), Part-head contact safety circuit, Facility door interlock circuit

Operating Environment Storage temperature -20 to 60 °C. Operating range +5 to 35 °C
Single-Side, Single Pass Material Weld Capability Stainless steel, mild steel, galvanized steel, aluminum up to 4 mm, copper up to 1 mm
Facilities Requirements Electrical: 220 V, 1 Ph, 50/60 Hz, < 20 Amp
Weld Base Unit (W x D x H) 316 x 641 x 534 mm (12.4 x 25.2 x 21 in)
Weld Module Weight 53 kg,  (118 lbs)
Accessories Safety Glasses,  Power Connecting Plug, Ethernet Cable

 

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LightWELD Frequently Asked Questions (FAQ)

 

Is LightWELD really faster than MIG and TIG welding?

Yes, LightWELD travel speed is up to four times faster than traditional methods, fixturing is simpler or not necessary, and post-weld grinding or sanding is not needed or significantly reduced – all of which increases productivity while minimizing rework.

 

Is LightWELD really that easy to learn?

Yes, compared with MIG and TIG welding, either of which can take a lifetime to master, LightWELD is quick to learn, allowing new users to make high-quality welds in just a few hours.

 

The controls look confusing. How do I know what to adjust?

LightWELD comes preloaded with optimized welding parameters for the most common materials and thicknesses. You can adjust the power up or down to match your travel speed and desired penetration, and you can save those settings and recall them as needed.

 

Can LightWELD weld dissimilar metals or parts with different thicknesses?

Yes, you can easily weld dissimilar metals like copper to stainless steel or to aluminum, plus parts with different thicknesses across all weld joint types: tee, butt, corner, lap and edge.

 

What is the maximum material thickness that can be welded?

For stainless steel, galvanized steel, mild steel and aluminum, you can weld single-sided up to 4 mm and double-sided up to 10 mm – copper single-sided up to 1 mm and double-sided up to 2 mm.

 

What about vertical welding or upside down welding?

LightWELD excels at both vertical and upside down welding since there are normally no consumables and minimal spatter produced, making it safe and easy to weld in any position.

 

Is the laser beam constant or can it be pulsed?

LightWELD offers five modes of operation to match your needs:

  • Continuous wave – the laser is on constantly for maximum penetration and travel speed
  • Pulsed mode – laser pulses producing less energy for slower welding with less heat input
  • Tack mode – to create identical tack welds
  • Stich mode – used for repeated tacking or overlap welds
  • High peak power mode – short bursts of high power used to penetrate reflective metals

 

What is the duty cycle?

You can run LightWELD at 100% duty cycle at the maximum 1500 watts of laser power.

 

What’s wobble welding?

Wobble welding oscillates the beam back-and-forth at various frequencies to produces wider seams and more aesthetic welds. It is also helpful for parts with poor fit-up.  LightWELD comes with optimized, preprogrammed wobble parameters and allows on-the-fly control of up to 5 mm of wobble welding at adjustable frequencies up to 300 Hz.

 

Is there a datasheet?

Yes, you can download the LightWELD 1500 datasheet here.

 

Where can I see a demonstration of LightWELD?

You can sign up to register for a live demo here.

 

How do I buy LightWELD?

Click here to fill out a contact form and a LightWELD specialist will get back to you asap.  If you would like to speak with someone now, please call (508) 506.2877

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